Laser alignment that takes only 10 minutes, 20% decreased energy consumption, control via mobile app, a need to be maintained 30 times less than before, and a fire protection Wattsan SAS system made by our engineers.
All of that is combined in our laser CO2 machines upgrade of a classical line, from Wattsan 6090 to 1610. Ease of use, CNC safety, and speed—these are the requirements from modern clients that our modernized equipment is ready to face. We’ve been updating all types of our equipment throughout the years, making overall more than 300 modernizations, but this time it’s a little bit different.
In this article, we will tell you in detail what exactly has changed and how you can benefit from this.
激光校準(zhǔn)僅需10分鐘，能耗同時(shí)降低20%，可通過手機(jī)應(yīng)用程序控制，所需維護(hù)頻率比以往減少30倍，并配備了由我們工程師自主研發(fā)的Wattsan SAS防火系統(tǒng)。
所有這些產(chǎn)品優(yōu)勢(shì)都匯聚于Wattsan經(jīng)典系列（從Wattsan 6090到1610型號(hào)）的CO2激光設(shè)備并持續(xù)不斷進(jìn)行升級(jí)。易用性、CNC安全性和速度——不斷生產(chǎn)完善現(xiàn)代化設(shè)備，從而致力于全方位滿足客戶需求。多年來，我們企業(yè)不間斷對(duì)所有類型的設(shè)備去更新，累計(jì)完成超過300項(xiàng)設(shè)計(jì)改進(jìn)，但此次升級(jí)確有不同。
濟(jì)南瓦特尚（Wattsan)數(shù)控科技企業(yè)將詳細(xì)為您介紹其產(chǎn)品用有哪些具體變化，以及您將如何從中受益。
Fire protection and safety
防火與安全保障
Video tutorials like “How to handle laser fire” or discussions like “My CO2 laser machine caught fire” on Reddit and other forums are just the tip of the iceberg. The problem goes deeper, and Wattsan took that dive to present a solution.
像“如何處理激光設(shè)備火災(zāi)”這類視頻教程，或Reddit等論壇上“我的CO2激光機(jī)著火了”的討論，都只是冰山一角。對(duì)于更深層次的問題，Wattsan深入探究并提出了下列有關(guān)的解決方案。
Our engineers created the Wattsan SAS, or Safety Assurance System. It includes:
● Wattsan FOX system. It monitors everything that's happening in the working area and, if even the smallest ignition appears, will let out a loud signalization that can be heard in any corner of the production.
● Anodized laser head. Helps to exclude the possibility of laser firing back, as well as protects the head from overheating or corrosion.
● The lid is made from tempered certificated glass, not plastic. Glass slows down the fire spread, unlike plastic, which would just start melting itself and emit harmful vapors.
● Also, enhanced airflow system: engineers constructed it to admit air faster, due to which the extraction system works more effectively.
● Special sealant that is placed between the lid and body. It contains gases and smoke inside.
● An indicator light on the upper panel of the machine will show whether something is wrong with the machine or whether it is working in a stable condition from afar.
With this system, you can be sure that your workshop or factory will stay safe and you will not appear in the news with a title “Local production caught fire.”
我們的工程師創(chuàng)建了瓦特尚SAS，即安全保證系統(tǒng)。它包括：
l Wattsan FOX系統(tǒng)：監(jiān)控工作區(qū)域內(nèi)發(fā)生的一切，即使出現(xiàn)最微小的火苗，也會(huì)發(fā)出響亮的警報(bào)，在生產(chǎn)車間的任何角落都能聽到。
l 陽極氧化激光頭：有助于排除激光回火的可能性，并保護(hù)激光頭免于過熱或腐蝕。
l 認(rèn)證鋼化玻璃蓋板：蓋板采用經(jīng)過認(rèn)證的鋼化玻璃而非塑料制成。與會(huì)自行熔化并釋放有害蒸氣的塑料不同，玻璃能減緩火勢(shì)蔓延。
l 增強(qiáng)的氣流系統(tǒng)：工程師對(duì)其進(jìn)行了改造，使空氣進(jìn)入更快，因此抽風(fēng)系統(tǒng)工作效率更高。
l 專用密封劑：位于蓋板和機(jī)身之間，能將煙氣和煙霧密閉在內(nèi)。
l 狀態(tài)指示燈：機(jī)器上面板上的指示燈可從遠(yuǎn)處顯示機(jī)器是否工作異常或處于穩(wěn)定運(yùn)行狀態(tài)。
憑借這套系統(tǒng)，您可以確保您的車間或工廠的消防安全，防范“當(dāng)?shù)厣a(chǎn)車間起火”等新聞。
What changed in the construction of CO2 laser machinesCO2
激光設(shè)備結(jié)構(gòu)的變化
Laser system激光系統(tǒng)
Firstly, there are new mounts for the tube and mirrors. With them you can now replace the tube in just 3 minutes and complete the alignment in less than 10 minutes.
Secondly, a beam combiner was installed on the first mirror. It creates a red dot that shows the positioning of the working beam.
Thirdly, the laser head is now adjustable by the Z-axis, which makes focusing and preparations for cutting and engraving materials with different thicknesses way easier.
首先，安裝新的激光管和鏡片支架。您現(xiàn)在可以僅在3分鐘內(nèi)更換激光管，并在10分鐘內(nèi)完成光路校準(zhǔn)。
其次，在第一反射鏡上安裝了光束合成器。它會(huì)產(chǎn)生一個(gè)紅點(diǎn)，顯示工作光束的定位。
第三，激光頭現(xiàn)在可沿Z軸調(diào)節(jié)，這使得為不同厚度的材料進(jìn)行聚焦以及切割和雕刻準(zhǔn)備工作變得更加輕松。
High-voltage unit of 4th Generation第四代高壓?jiǎn)卧?/h3>
A new HVU unit provides more stable work of the laser tube, extending its service life by up to 35%, as we tested. It also reduces energy consumption by 20% while maintaining power.
Additionally, it has a new potentiometer with a digital milliammeter. Unlike the outdated analog version with the pointer, this one allows adjusting power with an accuracy of 0.001 A. Thus, cutting and engraving of sensible materials, for example, jean cloth, will be easier and risk-free.
新的高壓?jiǎn)卧獮榧す夤芴峁└€(wěn)定的工作環(huán)境，根據(jù)我們的測(cè)試，可將其使用壽命延長高達(dá)35%。同時(shí)，它在保持功率的前提下降低了20%的能耗。
此外，它配備了帶數(shù)字毫安表的新電位器。與過時(shí)的指針式模擬版本不同，這款電位器允許以0.001 A的精度調(diào)節(jié)功率。因此，切割和雕刻敏感材料（例如牛仔布）將更容易且無風(fēng)險(xiǎn)。
Updates to the movement system運(yùn)動(dòng)系統(tǒng)的更新
Previously, CO2 laser cutters had an open-type gantry. Now, it’s closed; belts and guides are hidden inside the housing. That protects all components from dirt and carbon deposits and consequently increases their service life and decreases the time and amount of needed maintenance checks.
Two-phase stepper motors are also changed for the three-phase ones. The new motors with smaller steps make movements smoother and improve engraving quality. Their speed, by the way, is up to 500 mm/sec.
The gearbox is now with reinforced mountings. It has a ? ratio, which provides micro-division of the step. That three times reduces the loads implemented on the motors and increases the positioning accuracy even when processing complicated layouts.
此前，CO2激光切割機(jī)采用開放式龍門結(jié)構(gòu)。現(xiàn)在，它改為封閉式；皮帶和導(dǎo)軌隱藏在殼體內(nèi)部。這保護(hù)了所有組件免受污物和積碳的影響，從而延長了其使用壽命，并減少了所需維護(hù)檢查的時(shí)間和頻次。
兩相步進(jìn)電機(jī)也更換為三相步進(jìn)電機(jī)。新電機(jī)步距更小，使運(yùn)行更平穩(wěn)，并提高了雕刻質(zhì)量。其速度最高可達(dá)500毫米/秒。
變速箱現(xiàn)在采用加強(qiáng)型支架固定，減速比為1/3，實(shí)現(xiàn)了步距的微細(xì)分。這將電機(jī)上的負(fù)載減少了三倍，即使在處理復(fù)雜圖形時(shí)也能提高定位精度。
Ruida control system睿達(dá)控制系統(tǒng)
All of the updated machines have a Ruida controller RDC8445S. This is the latest model from the company, and it has everything to help your production take a step towards the IoT (Internet of Things).
● The controller has a built-in Wi-Fi module to create its own network.
● Now, you can monitor everything and adjust settings remotely. It’s possible to do via computer or even phone.
● Sharing and exchanging files is three times faster than prior controller models.
● Memory was increased from 128 Mb to 1 Gb.
● You can control several pieces of equipment, like laser CO2 machines and markers, from one program, optimizing production.
We have a separate video about this controller where we go through all of the details and show it in action.
所有升級(jí)后的設(shè)備均配備瑞達(dá)RDC8445S控制器。這是該公司的最新模型，具備一切功能，幫助您的生產(chǎn)邁向物聯(lián)網(wǎng)時(shí)代。
l 控制器內(nèi)置Wi-Fi模塊，可創(chuàng)建自身網(wǎng)絡(luò)。
l 現(xiàn)在，您可以遠(yuǎn)程監(jiān)控一切并調(diào)整設(shè)置。可以通過計(jì)算機(jī)甚至手機(jī)完成。
l 文件共享和傳輸速度比之前的控制器增速至3倍。
l 內(nèi)存從128 MB增加到1 GB。
l 您可以從一個(gè)程序控制多臺(tái)設(shè)備，如CO2激光機(jī)和打標(biāo)機(jī)，從而優(yōu)化生產(chǎn)。
我們有關(guān)于該控制器的單獨(dú)視頻，詳細(xì)介紹了所有細(xì)節(jié)并展示了實(shí)際操作。
Design changes 設(shè)計(jì)變更
We also changed the appearance of machines to make them more modern and ergonomic. For that:
● The corners were rounded.
● Turn-on and turn-off buttons were replaced for more convenient and durable ones. Also, buttons for a lifting table are now from tenacious alloy and are recessed in the body. No more accidental presses!
● The handle is bigger now and provides a comfortable grip. By the way, it is mounted inside the lid when the machine is shipped to avoid any damage.
We have already started the production of these machines and sent some of them to our dealers. The renewed series of classical CO2 laser equipment is available for purchase.
我們還改變了設(shè)備的外觀，使其更具現(xiàn)代感和符合人體工程學(xué)。為此：
l 邊角采用了圓角設(shè)計(jì)。
l 開/關(guān)按鈕更換為更便捷、更耐用的型號(hào)。此外，升降臺(tái)按鈕現(xiàn)在由堅(jiān)韌合金制成，并凹陷于機(jī)身內(nèi)，杜絕誤觸！
l 手柄更大，提供舒適握感。另外，設(shè)備發(fā)貨時(shí)手柄安裝在蓋板內(nèi)部，以避免任何損壞。
l 我們已經(jīng)開始生產(chǎn)這些設(shè)備，并將部分產(chǎn)品發(fā)送給我們的經(jīng)銷商。煥新升級(jí)的經(jīng)典CO2激光設(shè)備系列現(xiàn)已可供購買。
Conclusion 結(jié)語
The CO2 laser machine upgrade was coming eventually, and this is an important step for our company. We’ve made this decision based on the tendencies in the industry and our client feedback. And if you have something to say, let us know on our social media or via email! New machines will provide you with a safe, fast, and convenient production line that can be a sturdy foundation for your business.
Wattsan also has a new PRO series of CO2 lasers, as well as a new 0503 model for hobbyists and workshops.
CO2激光設(shè)備的升級(jí)是必然趨勢(shì)，這對(duì)我們企業(yè)來說是重要的一步。這正是基于行業(yè)趨勢(shì)和客戶反饋?zhàn)龀龅臎Q定。如果您有任何想法，請(qǐng)通過我們的社交媒體或官網(wǎng)聯(lián)系我們！新設(shè)備將為您提供安全、快速、便捷的生產(chǎn)線，為您的業(yè)務(wù)奠定堅(jiān)實(shí)基礎(chǔ)。
Wattsan還推出了新的CO2激光PRO系列，以及面向愛好者和工作室的新款0503型號(hào)。
轉(zhuǎn)載請(qǐng)注明出處。
相關(guān)文章
熱門資訊
精彩導(dǎo)讀
關(guān)注我們
